inquiry
Inquiry
Form loading...

China Suppliers NXX-46ESY Slant-Bed Twin-Spindle Turn-Mill Center - High-Performance Machining Factory

,

◆ Advanced Control & Precision Engineering: Our factory offers cutting-edge equipment that seamlessly integrates advanced control technology with premium mechanical components, creating a high-performance precision machining platform.
Intelligence & Control: At the core is the Syntec CNC system (Taiwan), acclaimed for its exceptional processing speed, reliable control performance, and extensive functional options. This system provides comprehensive support for the efficient machining of complex components, making us one of the top suppliers from China in this domain.
Spindle Excellence: Our spindle system features high-precision domestic mechanical units combined with world-class bearings. By utilizing NSK P4-grade ultra-high-precision bearings from Japan, we ensure that the spindle assembly achieves remarkable rotational accuracy and dynamic rigidity.
Optimized Drive Performance: The main and sub-spindle drive systems are equipped with deeply optimized servo technology, achieving the ideal balance of power, efficiency, and long-term reliability suitable for demanding production environments.

,

◆ Synergized Motion Control & Transmission: The motion control system is developed with a synergized design philosophy. The X, Z1, and Z2 axes are powered by Syntec servo drives, ensuring precise synchronization and coordinated control across multiple axes to enhance the surface quality of intricate geometries.
Precision Mechanical Transmission: Each axis employs C3-grade high-precision ball screws from renowned Taiwan brands like PMI and HIWIN, supported by original Japanese NSK precision bearings, providing maximum rigidity and minimal transmission error.
High-Performance Linear Motion: Utilizing P-grade (Precision) linear guideways from top brands, our system exhibits superior low-friction characteristics and minimal velocity loss, ensuring reliability for high-speed, high-precision machining operations.

,

◆ High-Performance Tooling & Turn-Mill Integration:
Advanced Servo Power Turret: The tool exchange system features a dual-side servo power turret manufactured in Taiwan. This compact design allows for rapid tool indexing and exceptional repeatability, forming a robust foundation for complex machining processes.
Multi-Tasking Expansion: Our composite machining capabilities are enhanced through precision gear-driven live tooling manufactured in Taiwan, available in both radial and axial configurations. Powered by a dedicated Syntec servo system, these driven tools provide superior transmission rigidity, high precision, and smooth operation, which perfectly supports the diverse multi-process operations required in modern manufacturing.

,

◆ High-Performance Cast Iron Foundation: The machine's foundation consists of an expertly engineered cast iron bed. Thanks to a strategic structural layout and optimized reinforcement ribbing, the bed achieves excellent static and dynamic rigidity, effectively dampening cutting vibrations for superior surface finishes.

,

◆ We utilize core electrical components from Schneider Electric (France), ensuring long-term operational safety and outstanding anti-interference stability for the entire control system.
◆ The hydraulic system boasts premium components from top Taiwanese manufacturers, guaranteeing stable and reliable performance.

,

Note: Our commitment to a customer-centric design philosophy allows for the re-selection and optimization of each standard configuration based on your specific technical requirements, production demands, and budgetary considerations. As leading suppliers in China, we aim to deliver exceptional, tailored machining solutions that align perfectly with your business objectives.

,

    Machine Structural Features

    Core Spindle System

    Heavy-Duty Integral Sleeve Spindle

    Engineered for sustained heavy-cutting conditions, the spindle features a robust integral sleeve-type design. It integrates a "Three-Front, Two-Rear" configuration of imported precision bearings, powered by a rear-mounted servo motor. This combination delivers a consistent output of high speed, high precision, and exceptional rigidity.

    Robust Bed Architecture

    Utilizing a 30° slant-bed layout, the machine base is cast from high-quality resin-sand cast iron. The internal structure features a dense reinforcement ribbing system, delivering a superior combination of high rigidity, exceptional vibration damping, ergonomic operator convenience, and efficient automatic chip evacuation.

    High-Speed Precision Feed System

    High-Performance Linear Motion System

    The X and Z axes are equipped with high-rigidity, heavy-duty linear guideways and precision pre-tensioned ball screws. Driven by direct-coupled servo motors and supported by an automatic forced lubrication system, the axes achieve rapid traverse speeds of up to 30 m/min while ensuring superior positioning accuracy and minimal thermal deformation.

    Advanced Y-Axis Servo Power Turret

    Equipped with a high-precision Y-axis box-way dual-side servo power turret, this system offers exceptional reliability and low failure rates. It supports rapid, nearest-path tool indexing for maximum efficiency. The turret disk is designed for flexible tool loading, unaffected by additional live tool attachments or workpiece dimensions, ensuring superior adaptability for diverse machining tasks.

    Top-Tier Turn-Mill Capabilities

    Integrated Multi-Tasking Machining Cell

    This represents the ultimate highlight of the machine. By integrating rear-mounted servo main and sub-spindles, a Y-axis servo power turret, and imported precision gear-driven live tooling (for both radial and axial milling), we have built a complete, high-performance turn-mill unit.

    This system significantly enhances machining rigidity, thermal stability, and indexing precision. It supports infinite C-axis indexing and dynamic workpiece handover (on-the-fly) between main and sub-spindles, effectively eliminating secondary setup errors. Complex geometries, large components, and parts with strict concentricity requirements can be completed—from turning and milling to drilling and tapping—in a single setup. This ensures maximum machining accuracy while drastically shortening the overall manufacturing cycle.

    Reliable Auxiliary Systems

    Advanced Hydraulic & Safety Systems

    The hydraulic station utilizes high-performance variable displacement pumps and core components from top-tier Taiwanese brands, equipped with an integrated air-cooling system. This ensures exceptionally quiet operation and precise oil temperature control even during extended shifts.

    The machine features a stylish, fully enclosed protective housing that is completely waterproof and chip-proof. For maximum operator protection, the sliding doors are equipped with safety interlocks, ensuring a secure and user-friendly working environment.

    Main Technical Specifications

    Specification Item Unit NXX-46ESY
    Max. Swing Diameter Over Bed mm Φ500
    Max. Machining Length mm 420
    Max. Swing Diameter Over Turret Sub-plate mm Φ500
    Max. Turning Diameter (Disk/Shaft) mm Φ260 / Φ260
    Spindle / Sub-spindle Bore Diameter mm φ56 / φ56
    Max. Bar Capacity (Main / Sub-spindle) mm Φ45 / φ45
    Spindle Speed Range r/min 0–4000
    Spindle Speed Steps Steps CV (Continuously Variable)
    Spindle / Sub-spindle Nose - Flange Type A2-5 / A2-5
    Main / Sub-spindle Motor Power kW 11
    Slant Bed Angle ° 30°
    X-axis Rapid Traverse Rate m/min 30
    Z1 / Z2-axis Rapid Traverse Rate m/min 30
    Y-axis Rapid Traverse Rate m/min 30
    X-axis Max. Travel (One-way) mm 330
    Z1 / Z2-axis Max. Travel mm 540 / 580
    Y-axis Max. Travel mm 110
    X-axis Servo Motor Power kW 3.1
    Z1 / Z2-axis Servo Motor Power kW 2.4 / 2.4
    Spindle / Sub-spindle Radial & Axial Runout mm ≤ 0.003
    Spindle / Sub-spindle Flatness Accuracy mm ≤ 0.01 / Φ100
    Main / Sub-spindle Handover Concentricity mm ≤ 0.01
    Live Tooling Spindle Taper Runout mm ≤ 0.006
    Repeatability Accuracy X-axis mm ±0.0025
    Z-axis mm ±0.0025
    C-Axis Repeatability mm 0.01
    Standard Turret Type - Servo Power Turret
    Max. Tool Capacity pcs 12
    Tool Indexing Time (Adjacent) S 0.3
    Tool Size O.D. Tool mm 25 × 25
    Boring Bar Diameter mm Φ40
    Live Tooling Type - ER25 / ER32 + Y-axis
    Live Tool Motor Power kW 3.1 + 0.75 + 2.4
    Max. Live Tool Speed r/min 3000–6000
    Max. Clamping Capacity mm Φ16 / Φ20
    Max. Tapping Capacity mm M10 / M14
    Total Power Capacity kW 37
    Machine Weight (Approx.) kg 5500
    Machine Dimensions (L×W×H) mm 3210 × 2050 × 2250

    Frequently Asked Questions

    Q1 What are the key advantages of the dual-spindle turn-mill configuration on the NXX-46ESY?

    The system combines rear-mounted servo main and sub-spindles with dynamic workpiece handover (on-the-fly) and infinite C-axis indexing. This enables complete single-setup processing—from turning and milling to drilling and tapping—eliminating secondary setup errors and maintaining concentricity handover accuracy within ≤0.01 mm.

    Q2 What structural features ensure high-precision, heavy-duty cutting?

    The machine features a 30° slant-bed structure cast from high-grade resin-sand iron with dense ribbing for optimal vibration damping. The spindle adopts an integral sleeve-type design with a "Three-Front, Two-Rear" precision bearing layout, ensuring high rigidity, radial runout ≤0.003 mm, and reliable thermal stability.

    Q3 What are the capabilities of the Y-axis live tooling and servo turret?

    The machine is fitted with a 12-station Y-axis servo power turret featuring a fast adjacent indexing time of just 0.3 seconds. Driven by a dedicated servo system, live tooling supports speeds from 3000 to 6000 r/min with ER25/ER32 collet options, suitable for complex axial and radial milling and tapping operations.

    Q4 What are the rapid traverse speeds and positioning accuracy of the linear axes?

    The X, Z1/Z2, and Y axes feature heavy-duty linear guideways and pre-tensioned ball screws with direct-coupled servo drives, reaching rapid traverse rates of up to 30 m/min. Repeatability accuracy is held to ±0.0025 mm along both X and Z axes.

    Q5 What bar capacity and workpiece sizes can this machine accommodate?

    The NXX-46ESY provides a maximum swing diameter of Φ500 mm over both bed and turret sub-plate, a maximum machining length of 420 mm, turning diameters up to Φ260 mm, and a through-spindle bar capacity of Φ45 mm for both main and sub-spindles.

    Q6 How does the machine maintain stable thermal control and operator safety?

    It includes a Taiwanese hydraulic system with variable displacement pumps and an integrated air-cooling system for consistent oil temperature. Operator safety is ensured by a fully enclosed, waterproof and chip-proof housing equipped with safety door interlocks.