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China Suppliers Factory NXX-46ESY: Advanced Slant-Bed Twin-Spindle Turn-Mill Center with Servo Power Turret

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◆ Advanced Control & Precision Engineering: Our factory in China offers state-of-the-art precision machining equipment that combines cutting-edge control technology with superior mechanical components. This high-performance platform integrates the renowned Syntec CNC system (Taiwan), known for its exceptional processing speed, stable control performance, and extensive functional options, delivering comprehensive support for efficient machining of complex components.

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Spindle Excellence: Our spindle system features high-precision domestic mechanical units paired with world-class bearings. With original Japanese NSK P4-grade ultra-high-precision bearings, we guarantee outstanding rotational accuracy and dynamic rigidity for superior machining results.

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Optimized Drive Performance: The main and sub-spindle drive systems utilize deeply optimized servo technology, ensuring an ideal balance between power, efficiency, and long-term reliability, making them perfect for demanding production environments.

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◆ Synergized Motion Control & Transmission: Our motion control system adopts a synergized design approach. Powered by Syntec servo drives, the X, Z1, and Z2 axes work in perfect synchronization, significantly enhancing the surface quality of complex geometries. Each axis uses C3-grade high-precision ball screws from leading brands like PMI or HIWIN (Taiwan), supported by original Japanese NSK precision bearings to maximize rigidity and minimize transmission errors.

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High-Performance Linear Motion: We utilize P-grade (Precision) linear guideways from top-tier brands, ensuring superior low-friction characteristics and minimal velocity loss, essential for high-speed and high-precision machining operations.

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◆ High-Performance Tooling & Turn-Mill Integration:
Advanced Servo Power Turret: Our tool exchange system features a Taiwanese-made Y-axis box-way dual-side servo power turret, designed for rapid tool indexing and exceptional repeatability, forming a solid foundation for complex machining processes.
Multi-Tasking Expansion: Composite machining capabilities are enhanced with precision gear-driven live tooling, available in both radial and axial configurations, all powered by a dedicated Syntec servo system for superior transmission rigidity, high precision, and smooth operation.

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◆ High-Performance Cast Iron Foundation: The machine's foundation consists of a meticulously engineered cast iron bed, strategically designed with optimized reinforcement ribbing to achieve exceptional static and dynamic rigidity, effectively dampening cutting vibrations for a superior surface finish.

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Our commitment to quality extends to the electrical components, which are sourced from Schneider Electric (France), ensuring long-term operational safety and superior anti-interference stability for the entire control system.

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Additionally, our hydraulic system incorporates premium components from top-tier Taiwanese manufacturers, guaranteeing stable and reliable performance.

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Note: As a leading manufacturer and supplier in China, we prioritize a customer-centric design philosophy. Every element of our standard configurations can be customized and optimized according to your specific technical requirements, production needs, and budget constraints. Our mission is to provide you with the most valuable tailored machining solutions aligned with your business objectives.

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    Machine Structural Features
    Core Spindle System

    Heavy-Duty Integral Sleeve Spindle: Engineered for sustained heavy-cutting conditions, the spindle features a robust integral sleeve-type design. It integrates a "Three-Front, Two-Rear" configuration of imported precision bearings, powered by a rear-mounted servo motor. This combination delivers a consistent output of high speed, high precision, and exceptional rigidity.

    Robust Bed Architecture: Utilizing a 30° slant-bed layout, the machine base is cast from high-quality resin-sand cast iron. The internal structure features a dense reinforcement ribbing system, delivering a superior combination of high rigidity, exceptional vibration damping, ergonomic operator convenience, and efficient automatic chip evacuation.

    High-Speed Precision Feed System

    High-Performance Linear Motion System: The X and Z axes are equipped with high-rigidity, heavy-duty linear guideways and precision pre-tensioned ball screws. Driven by direct-coupled servo motors and supported by an automatic forced lubrication system, the axes achieve rapid traverse speeds of up to 30 m/min while ensuring superior positioning accuracy and minimal thermal deformation.

    Advanced Y-Axis Servo Power Turret: Equipped with a high-precision Y-axis box-way dual-side servo power turret, this system offers exceptional reliability and low failure rates. It supports rapid, nearest-path tool indexing for maximum efficiency. The turret disk is designed for flexible tool loading, unaffected by additional live tool attachments or workpiece dimensions, ensuring superior adaptability for diverse machining tasks.

    Top-Tier Turn-Mill Capabilities

    Integrated Multi-Tasking Machining Cell: This represents the ultimate highlight of the machine. By integrating rear-mounted servo main and sub-spindles, a Y-axis servo power turret, and imported precision gear-driven live tooling (for both radial and axial milling), we have built a complete, high-performance turn-mill unit.

    This system significantly enhances machining rigidity, thermal stability, and indexing precision. It supports infinite C-axis indexing and dynamic workpiece handover (on-the-fly) between main and sub-spindles, effectively eliminating secondary setup errors. Complex geometries, large components, and parts with strict concentricity requirements can be completed—from turning and milling to drilling and tapping—in a single setup. This ensures maximum machining accuracy while drastically shortening the overall manufacturing cycle.

    Reliable Auxiliary Systems

    Advanced Hydraulic & Safety Systems: The hydraulic station utilizes high-performance variable displacement pumps and core components from top-tier Taiwanese brands, equipped with an integrated air-cooling system. This ensures exceptionally quiet operation and precise oil temperature control even during extended shifts.

    The machine features a stylish, fully enclosed protective housing that is completely waterproof and chip-proof. For maximum operator protection, the sliding doors are equipped with safety interlocks, ensuring a secure and user-friendly working environment.

    Main Technical Specifications

    Item

    Unit

    NXX-46ESY

    Max. Swing Diameter Over Bed

    mm

    Φ500

    Max. Machining Length

    mm

    420

    Max. Swing Diameter Over Turret Sub-plate

    mm

    Φ500

    Max. Turning Diameter (Disk/Shaft)

    mm

    Φ260/Φ260

    Spindle / Sub-spindle Bore Diameter

    mm

    φ56/φ56

    Max. Bar Capacity (Main / Sub-spindle)

    mm

    Φ45/φ45

    Spindle Speed Range

    r/min

    0-4000

    Spindle Speed Steps

    Steps

    CV

    Spindle / Sub-spindle Nose

     

    Flange Type A2-5/A2-5

    Main / Sub-spindle Motor Power

    Kw

    11

    Slant Bed Angle

    °

    30

    X-axis Rapid Traverse Rate

    m/min

    30

    Z1 / Z2-axis Rapid Traverse Rate

    m/min

    30

    Y-axis Rapid Traverse Rate

    m/min

    30

    X-axis Max. Travel (One-way)

    mm

    330

    Z1 / Z2-axis Max. Travel

    mm

    540/580

    Y-axis Max. Travel

    mm

    110

    X-axis Servo Motor Power

    Kw

    3.1

    Z1 / Z2-axis Servo Motor Power

    Kw

    2.4/2.4

    Spindle / Sub-spindle Radial & Axial Runout

    mm

    ≤0.003

    Spindle / Sub-spindle Flatness Accuracy

    mm

    ≤0.01/Φ100

    Main / Sub-spindle Handover Concentricity

    mm

    ≤0.01

    Live Tooling Spindle Taper Runout

    mm

    ≤0.006

    Repeatability Accuracy

    X-axis

    mm

    ±0.0025

    Z-axis

    mm

    ±0.0025

    C-Axis Repeatability

    mm

    0.01

    Standard Turret Type

     

    Servo Power Turret

    Max. Tool Capacity

    pcs

    12

    Tool Indexing Time (Adjacent)

    S

    0.3

    Tool Size

    O.D. Tool

    mm

    25×25

    Boring Bar Diameter

    mm

    Φ40

    Live Tooling Type

     

    ER25/ER32 + Y-axis

    Live Tool Motor Power

    Kw

    3.1+0.75+2.4

    Max. Live Tool Speed

    r/min

    3000-6000

    Max. Clamping Capacity

    mm

    Φ16/Φ20

    Max. Tapping Capacity

    mm

    M10/14

    Total Power Capacity

    Kw

    37

    Machine Weight (Approx.)

    kg

    5500

    Machine Dimensions (L×W×H)

    mm

    3210×2050×2250

    Frequently Asked Questions
    Q What is the maximum bar capacity of the NXX-46ESY main and sub-spindle?
    The NXX-46ESY supports a maximum bar capacity of Φ45 mm for both the main spindle and sub-spindle, making it suitable for a wide range of bar-fed turning applications.
    Q What makes the Y-axis servo power turret on this machine stand out?
    The Y-axis box-way dual-side servo power turret offers exceptional reliability, low failure rates, and rapid nearest-path tool indexing. Its turret disk design allows flexible tool loading regardless of additional live tool attachments or workpiece dimensions, ensuring maximum adaptability for complex machining tasks.
    Q Can the NXX-46ESY complete complex parts in a single setup?
    Yes. By integrating the main and sub-spindles with a Y-axis servo power turret and precision gear-driven live tooling, the machine supports turning, milling, drilling, and tapping in one setup. It also features infinite C-axis indexing and on-the-fly workpiece handover between spindles, effectively eliminating secondary setup errors.
    Q What is the repeatability accuracy of the X and Z axes?
    Both the X-axis and Z-axis achieve a repeatability accuracy of ±0.0025 mm, ensuring highly consistent and precise machining results across production runs.
    Q How does the hydraulic system ensure stable long-shift operation?
    The hydraulic station uses high-performance variable displacement pumps and premium Taiwanese brand components, paired with an integrated air-cooling system. This design maintains precise oil temperature control and exceptionally quiet operation even during extended production shifts.
    Q What safety features does the NXX-46ESY include for operator protection?
    The machine is equipped with a fully enclosed, waterproof, and chip-proof protective housing. The sliding doors feature safety interlocks that prevent accidental opening during operation, providing a secure and user-friendly working environment for operators.