inquiry
Inquiry
Form loading...

China NXX-46BCY Slant Bed CNC Turn-Mill Center with Live Tooling - Leading Suppliers from Our Factory

,

◆ This advanced machine embodies a strategic partnership with top global brands, showcasing our dedication to excellence. The CNC control hub integrates a Syntec (Taiwan) controller, providing unparalleled programming flexibility and operational stability. At the core of this machine, the spindle system utilizes precision manufacturing from China, enhanced by Japanese-imported P4-grade ultra-precision bearings. This collaboration results in optimal rigidity, remarkable precision, and extended service life, powered by a robust domestic servo drive system.

,

◆ Focusing on machining precision and efficiency, we present dual premium options for the feed axes. The X/Z-axis servo motors and drives can be tailored using either Syntec (Taiwan) or the internationally acclaimed Yaskawa (Japan) brands, both noted for their exceptional dynamic performance. The precision ball screws are sourced from C3-class suppliers like PMI or HIWIN (Taiwan), complemented by authentic NSK (Japan) precision bearings to ensure accuracy from the outset. Moreover, high-rigidity linear guideways are chosen from the PⅡ precision series of these leading brands.

,

◆ Enhancing its turn-mill capabilities, this machine features a live tooling unit (supporting radial/axial milling and Y-axis functionality) driven by precision gear transmissions from Taiwan. The unit is powered by either Syntec (Taiwan) or Yaskawa (Japan) servo motors, facilitating high-precision multi-axis simultaneous machining. Users can select from Taiwan-made hydraulic or servo rotary turrets, both recognized for their dependable performance. The system is grounded on a high-strength cast iron bed, ensuring stability throughout operations.

,

◆ All critical components of the electronic control system are exclusively obtained from Schneider (France), featuring standardized interfaces and superior anti-interference capabilities, which guarantee seamless integration and reliable operation in complex industrial environments.

,

◆ The hydraulic system is based on established Taiwanese technology, ensuring responsive and agile performance to meet various machining needs.

,

Note: We understand that exceptional equipment should reflect the unique requirements of our clients. Therefore, all configurations and components mentioned are customizable. As leading suppliers and a trusted factory in China, we invite you to consult with us to tailor a configuration plan that aligns with your specific machining materials, precision objectives, and automation needs, achieving a bespoke equipment solution perfectly suited to your operations.

,

    Structural Features
    Core Spindle System

    It adopts an integrated sleeve spindle structure, featuring imported high-precision spindle bearings in a "three-front, two-rear" layout, driven directly by a high-response spindle servo motor. This design is engineered to achieve three core objectives: ultra-high rotational accuracy, superior rigidity for heavy-duty cutting, and exceptionally stable speed performance at high RPMs, laying a solid foundation for the machine's processing capabilities.

    High-Rigidity Bed Structure

    The machine base is manufactured from a single-piece iron casting featuring a 30° slant bed design. By utilizing high-quality cast iron combined with resin sand precision casting processes and constructing a dense internal network of reinforcing ribs, the bed achieves both extreme mechanical rigidity and excellent vibration-damping characteristics. The slanted structure not only optimizes the force distribution of the machine but also provides intuitive operational convenience and high-efficiency automatic chip removal.

    High-Speed Precision Feed Unit

    The X and Z axes feature high-rigidity, high-precision linear guideways and precision pre-tensioned ball screws. The servo motors are directly coupled to the ball screws via flexible couplings, ensuring zero-backlash power transmission. Equipped with a computerized automatic lubrication system, the guideways and ball screws receive forced-cycle lubrication, effectively controlling frictional heat and wear. This guarantees the system's long-term stable positioning accuracy (with minimal thermal deformation) and achieves a rapid traverse rate of up to 30 m/min.

    High-Efficiency & Reliable Hydraulic or Servo Rotary Turret

    The hydraulic station incorporates premium Taiwanese brand variable displacement pumps, motors, and solenoid valves, integrated with an air-cooled radiator to ensure low-noise and low-temperature-rise operation. The tooling system offers multiple configurations, including hydraulic or servo rotary turrets, both engineered for rapid tool changes and shortest-path tool selection. Its universal design ensures that the tool capacity is not restricted by additional functional modules (such as live tooling) or large-scale workpieces, providing exceptional adaptability.

    Advanced Multi-Tasking & Engraving Functions

    The machine is equipped with a servo-driven spindle and an expanded live tooling system featuring Y-axis functionality for both radial and axial operations. Utilizing imported precision gear transmission, the live tools offer superior rigidity, low noise, and high operational accuracy. This configuration unlocks powerful turn-mill and engraving capabilities: while the spindle achieves 360° arbitrary indexing (C-axis), the live tooling performs complex drilling, tapping, milling, and precision engraving on both the side and end faces. Consequently, complex multi-process parts can be completed in a single setup, maximizing geometrical tolerance integrity and significantly shortening the overall manufacturing cycle.

    Safe and Aesthetic Full Enclosure

    The entire machine features a fully enclosed guard system with a streamlined, aesthetic design and superior sealing and waterproof performance. The sliding doors operate smoothly and are equipped with safety interlock devices, providing comprehensive protection while ensuring maximum operational safety and convenience. This design strictly adheres to the high standards of modern factories regarding both production environments and safety regulations.

    Product Display
    NXX-46BCY
    NXX-46BCY1
    Key Technical Specifications

    Item

    Unit

    NXX-46CY

    NXX-46BCY

    Max. Swing Over Bed

    mm

    Φ400

    Φ550

    Max. Machining Length

    mm

    120(Radial)

    260(Radial)
    160(Axial)

    Max. Swing Over Tool Carrier

    mm

    Φ125

    Φ120

    Max. Workpiece Diameter (Disk/Shaft)

    mm

    Φ340/φ125

    Φ120/φ120

    Spindle Bore Diameter

    mm

    Φ56

    φ56

    Max. Bar Capacity

    mm

    Φ45

    φ45

    Spindle Speed Range

    r/min

    0-4000

    0-4000

    Spindle Speed Steps

    Step

    CV

    CV

    Spindle Nose Type

     

    Flange Type A2-5

    Flange Type A2-5

    Main Motor Power

    Kw

    5.5

    5.5

    Bed Slant Angle

    °

    30

    30

    X-axis Rapid Traverse Rate

    m/min

    24

    24

    Z-axis Rapid Traverse Rate

    m/min

    30

    30

    Y-axis Rapid Traverse Rate

    m/min

    15

    15

    X-axis Max. Travel (Unidirectional)

    mm

    750

    600

    Z-axis Max. Travel

    mm

    260

    360

    Y-axis Max. Travel

    mm

    85

    215

    X/Z-axis Servo Motor Power

    mm

    1.3

    2.4

    Spindle Radial & Axial Run-out

    mm

    ≤0.003

    ≤0.003

    Spindle Flatness Accuracy

    mm

    ≤0.01/Φ100

    ≤0.01/Φ100

    Live Tool Spindle Taper Run-out

    mm

    ≤0.006

    ≤0.006

    Repeatability Accuracy

    X-axis

    mm

    ±0.0025

    ±0.0025

    Z-axis

    mm

    ±0.0025

    ±0.0025

    Spindle (C-axis) Repeatability

    mm

    0.01

    0.01

    Standard Tool Carrier Type

     

    Gang Tooling

    Servo Rotary Turret

    Max. Tool Capacity

    pcs

    4-5

    8-12

    Tool Change Time (Adjacent)

     

     

    0.3

    Tool Size

    O.D. Tool

    mm

    20×20

    20×20

    Boring Bar Diameter

    mm

    Φ25

    φ25

    Live Tooling Type

     

    ER25 2-axis + Y

    ER25 8-axis + Y

    Live Tooling Motor Power

    Kw

    0.75+0.85

    2.4+1.7

    Max. Live Tooling Speed

    r/min

    3000-6000

    3000-6000

    Max. Collet Capacity

    mm

    Φ16

    Φ16

    Max. Tapping Diameter

    mm

    M10

    M10

    Total Power Capacity

    Kw

    10.5

    15

    Machine Weight (Approx.)

    kg

    2900

    3300

    Dimensions (L×W×H)

    mm

    2160×1650×2100

    2300×1850×2200

    Frequently Asked Questions
    Q What is the key difference between the NXX-46CY and NXX-46BCY models?

    The NXX-46BCY is the larger, more capable model featuring a greater max. swing over bed (Φ550mm vs Φ400mm), a larger Z-axis travel (360mm vs 260mm), a higher-capacity servo rotary turret (8–12 tools vs 4–5), and a higher total power capacity (15 Kw vs 10.5 Kw). The NXX-46CY uses gang tooling and is suited for smaller, high-speed precision parts, while the NXX-46BCY is optimized for larger, more complex multi-process workpieces.

    Q What multi-tasking operations can the live tooling system perform?

    The live tooling system, combined with the Y-axis and C-axis (360° spindle indexing), enables a wide range of operations including drilling, tapping, milling, and precision engraving on both the side and end faces of a workpiece. This allows complex multi-process parts to be completed in a single setup, significantly improving geometrical accuracy and reducing overall manufacturing cycle time.

    Q How does the 30° slant bed design benefit machining performance?

    The 30° slant bed, cast from a single piece of high-quality iron using resin sand precision casting, provides extreme mechanical rigidity and excellent vibration damping. The inclined structure optimizes the distribution of cutting forces, reduces thermal deformation, improves chip evacuation efficiency through gravity-assisted automatic chip removal, and enhances operator visibility and accessibility during setup and operation.

    Q What positioning accuracy and repeatability can be expected from these machines?

    Both the NXX-46CY and NXX-46BCY achieve a repeatability accuracy of ±0.0025mm on both the X and Z axes. Spindle radial and axial run-out is controlled to ≤0.003mm, live tool spindle taper run-out to ≤0.006mm, and spindle flatness accuracy to ≤0.01mm/Φ100. These specifications make the machines highly suitable for precision components requiring tight tolerances.

    Q How is long-term accuracy and low thermal deformation maintained in the feed system?

    The X and Z axes use high-precision linear guideways and precision pre-tensioned ball screws, with servo motors directly coupled via flexible couplings for zero-backlash transmission. A computerized automatic lubrication system provides forced-cycle lubrication to both the guideways and ball screws, effectively minimizing frictional heat generation and mechanical wear, thereby ensuring long-term stable positioning accuracy with minimal thermal deformation.

    Q What safety features are incorporated into the machine enclosure?

    The machines feature a fully enclosed guard system with a streamlined aesthetic design, offering superior sealing and waterproof performance. The sliding doors are engineered for smooth operation and are equipped with safety interlock devices that prevent the machine from operating when the door is open. This comprehensive safety design meets the high standards of modern manufacturing environments, protecting both operators and the machine from cutting fluid, chips, and other hazards.