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Slant-Bed Twin-Spindle Turn-Mill Center NXX-46ESY: Precision Engineered by Leading China Suppliers and Factory

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◆ Advanced Control & Precision Engineering: This machinery represents the pinnacle of precision machining, merging state-of-the-art control technology with top-tier mechanical components.
Intelligence & Control: At its core, the system is equipped with the renowned Syntec CNC system from Taiwan, celebrated for its rapid processing speed, stable control, and wide array of functionalities, which provide vital support for efficient machining of intricate components.
Spindle Excellence: Our spindle system integrates high-precision domestic mechanical units with premium-grade bearings. The use of original Japanese NSK P4-grade ultra-high-precision bearings guarantees outstanding rotational accuracy and dynamic rigidity.
Optimized Drive Performance: Both the main and sub-spindle drive systems incorporate thoroughly optimized servo technology, striking the ideal balance between power, efficiency, and long-lasting reliability in demanding production settings.

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◆ Synergized Motion Control & Transmission: The motion control system is founded on a highly synergistic design philosophy. With Syntec servo drives powering the X, Z1, and Z2 axes, we ensure exact synchronization and coordinated control across all axes, significantly enhancing the surface quality of complex geometries.
Precision Mechanical Transmission: Each axis features C3-grade high-precision ball screws from esteemed brands like PMI or HIWIN (Taiwan), reinforced by original Japanese NSK precision bearings to maximize rigidity and minimize transmission errors.
High-Performance Linear Motion: P-grade (Precision) linear guideways from premier brands are utilized, known for their low-friction characteristics and minimal velocity loss, ensuring reliable high-speed and high-precision machining operations.

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◆ High-Performance Tooling & Turn-Mill Integration:
Advanced Servo Power Turret: Featuring a Taiwanese-made Y-axis box-way dual-side servo power turret, this compact tool exchange system is engineered for swift tool indexing and remarkable repeatability, establishing a robust foundation for complex operations.
Multi-Tasking Expansion: Composite machining capabilities are enabled through Taiwanese-manufactured precision gear-driven live tooling, available in both radial and axial configurations. Powered by a dedicated Syntec servo system, these driven tools guarantee superior transmission rigidity, high precision, and seamless operation, perfectly addressing the multifaceted demands of milling, drilling, and tapping.

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◆ High-Performance Cast Iron Foundation: The machine's foundation is constructed from meticulously designed cast iron, featuring a strategic structural layout and optimized reinforcement ribbing. This design yields exceptional static and dynamic rigidity that effectively dampens cutting vibrations for an outstanding surface finish.

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◆ Core electrical components from Schneider Electric (France) ensure long-term operational safety and enhanced anti-interference stability throughout the control system.
◆ The hydraulic system is crafted from high-quality components sourced from leading Taiwanese manufacturers, promising stable and reliable performance.
Note: We adhere to a customer-centric design philosophy, allowing for the re-selection and optimization of every standard configuration based on your unique technical requirements, production needs, and corporate budget. Our commitment is to deliver the most valuable tailored machining solutions that align perfectly with your business goals as a trusted China supplier and factory.

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    Machine Structural Features

    Core Spindle System

    Heavy-Duty Integral Sleeve Spindle:

    Engineered for sustained heavy-cutting conditions, the spindle features a robust integral sleeve-type design. It integrates a "Three-Front, Two-Rear" configuration of imported precision bearings, powered by a rear-mounted servo motor. This combination delivers a consistent output of high speed, high precision, and exceptional rigidity.

    Robust Bed Architecture:

    Utilizing a 30° slant-bed layout, the machine base is cast from high-quality resin-sand cast iron. The internal structure features a dense reinforcement ribbing system, delivering a superior combination of high rigidity, exceptional vibration damping, ergonomic operator convenience, and efficient automatic chip evacuation.

    High-Speed Precision Feed System

    High-Performance Linear Motion System:

    The X and Z axes are equipped with high-rigidity, heavy-duty linear guideways and precision pre-tensioned ball screws. Driven by direct-coupled servo motors and supported by an automatic forced lubrication system, the axes achieve rapid traverse speeds of up to 30 m/min while ensuring superior positioning accuracy and minimal thermal deformation.

    Advanced Y-Axis Servo Power Turret:

    Equipped with a high-precision Y-axis box-way dual-side servo power turret, this system offers exceptional reliability and low failure rates. It supports rapid, nearest-path tool indexing for maximum efficiency. The turret disk is designed for flexible tool loading, unaffected by additional live tool attachments or workpiece dimensions, ensuring superior adaptability for diverse machining tasks.

    Top-Tier Turn-Mill Capabilities

    Integrated Multi-Tasking Machining Cell:

    This represents the ultimate highlight of the machine. By integrating rear-mounted servo main and sub-spindles, a Y-axis servo power turret, and imported precision gear-driven live tooling (for both radial and axial milling), we have built a complete, high-performance turn-mill unit.

    This system significantly enhances machining rigidity, thermal stability, and indexing precision. It supports infinite C-axis indexing and dynamic workpiece handover (on-the-fly) between main and sub-spindles, effectively eliminating secondary setup errors. Complex geometries, large components, and parts with strict concentricity requirements can be completed—from turning and milling to drilling and tapping—in a single setup. This ensures maximum machining accuracy while drastically shortening the overall manufacturing cycle.

    Reliable Auxiliary Systems

    Advanced Hydraulic & Safety Systems:

    The hydraulic station utilizes high-performance variable displacement pumps and core components from top-tier Taiwanese brands, equipped with an integrated air-cooling system. This ensures exceptionally quiet operation and precise oil temperature control even during extended shifts.

    Enclosed Protection:

    The machine features a stylish, fully enclosed protective housing that is completely waterproof and chip-proof. For maximum operator protection, the sliding doors are equipped with safety interlocks, ensuring a secure and user-friendly working environment.

    Main Technical Specifications

    Item Unit NXX-46ESY
    Max. Swing Diameter Over Bed mm Φ500
    Max. Machining Length mm 420
    Max. Swing Diameter Over Turret Sub-plate mm Φ500
    Max. Turning Diameter (Disk/Shaft) mm Φ260/Φ260
    Spindle / Sub-spindle Bore Diameter mm φ56/φ56
    Max. Bar Capacity (Main / Sub-spindle) mm Φ45/φ45
    Spindle Speed Range r/min 0-4000
    Spindle Speed Steps Steps CV
    Spindle / Sub-spindle Nose   Flange Type A2-5/A2-5
    Main / Sub-spindle Motor Power Kw 11
    Slant Bed Angle ° 30
    X-axis Rapid Traverse Rate m/min 30
    Z1 / Z2-axis Rapid Traverse Rate m/min 30
    Y-axis Rapid Traverse Rate m/min 30
    X-axis Max. Travel (One-way) mm 330
    Z1 / Z2-axis Max. Travel mm 540/580
    Y-axis Max. Travel mm 110
    X-axis Servo Motor Power Kw 3.1
    Z1 / Z2-axis Servo Motor Power Kw 2.4/2.4
    Spindle / Sub-spindle Radial & Axial Runout mm ≤0.003
    Spindle / Sub-spindle Flatness Accuracy mm ≤0.01/Φ100
    Main / Sub-spindle Handover Concentricity mm ≤0.01
    Live Tooling Spindle Taper Runout mm ≤0.006
    Repeatability Accuracy X-axis mm ±0.0025
    Z-axis mm ±0.0025
    C-Axis Repeatability mm 0.01
    Standard Turret Type   Servo Power Turret
    Max. Tool Capacity pcs 12
    Tool Indexing Time (Adjacent) S 0.3
    Tool Size O.D. Tool mm 25×25
    Boring Bar Diameter mm Φ40
    Live Tooling Type   ER25/ER32 + Y-axis
    Live Tool Motor Power Kw 3.1+0.75+2.4
    Max. Live Tool Speed r/min 3000-6000
    Max. Clamping Capacity mm Φ16/Φ20
    Max. Tapping Capacity mm M10/14
    Total Power Capacity Kw 37
    Machine Weight (Approx.) kg 5500
    Machine Dimensions (L×W×H) mm 3210×2050×2250

    Frequently Asked Questions

    What are the core spindle features of the NXX-46ESY?

    The machine features a heavy-duty integral sleeve spindle with a "Three-Front, Two-Rear" precision bearing configuration powered by a rear-mounted servo motor. It delivers high speed, high precision, and excellent rigidity for heavy-cutting conditions.

    How does the integrated multi-tasking cell prevent setup errors?

    By integrating the main and sub-spindles with a Y-axis servo power turret and live tooling, the system supports dynamic workpiece handover (on-the-fly) and infinite C-axis indexing. This allows turning, milling, drilling, and tapping to be completed in a single setup, effectively eliminating secondary setup errors.

    What is the rapid traverse rate for the motion axes?

    The X, Z1/Z2, and Y axes all achieve rapid traverse rates of up to 30 m/min, driven by direct-coupled servo motors and supported by an automatic forced lubrication system.

    What is the repeatability accuracy of the X and Z axes?

    Both the X-axis and Z-axis feature a high repeatability accuracy of ±0.0025 mm, ensuring excellent consistency and high-precision machining over long production runs.

    What type of bed layout does the machine use?

    The machine uses a 30° slant-bed layout cast from high-quality resin-sand cast iron. This structure offers superior rigidity, outstanding vibration damping, ergonomic convenience, and highly efficient automatic chip evacuation.